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Inkjet droplet deflection - QuickField simulation example

Engineering question

How to calculate the deflection of a charged droplet in a continuous inkjet printer?

Answer
Set up a plane-parallel QuickField Electrostatics problem for the two parallel deflection electrodes, then trace the charged droplet through the computed electic field with the QuickField Particle Tracer to obtain its parabolic trajectory and final transverse deflection.

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Typical applications
continuous inkjet (CIJ) printing, droplet sorting, electrostatic beam steering

Electrostatic deflection of a charged ink droplet

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Simulation problem

Problem Type
Plane-parallel problem of electrostatics, with particle motion evaluated by the Particle Tracer.

Geometry
Electrostatic deflection cell geometry Plane-parallel model: two parallel electrodes, 20 mm long, 2 mm gap; charged droplet launched along the centerline +500 V −500 V q > 0 20 mm 2 mm

Given
Electric potential difference ΔU = 1000 V.
Charged ink droplet charge q = 1e-13 C, mass m ≈ 6.5e-11 kg (a water-like-density droplet with a radius of about 25 µm).
Droplet initial position and speed: (x0, y0, z0) = (0, 0, 0) mm, v0 = (20, 0, 0) m/s.

Task
Calculate the droplet trajectory through the 20 mm deflection region and compare the numerical result with the analytical parabolic estimate.

Solution
QuickField computes the essentially uniform plane-parallel electrostatic field between the two plates.
The QuickField Particle Tracer integrates the equation of motion m·d²r/dt² = q·E(r) for 200 steps of 5e-6 s.

Analytical estimate (neglecting drag):
Electric field stress Ey = ΔU / 0.002 = +5.0e5 V/m
The transverse acceleration is
ay = qE/m = (1e-13 C · 5.0e5 V/m) / 6.5e-11 kg ≈ 769.231 m/s².
The continuous parabolic solution is y(x) = 0.5·ay·(x/v0)².
At x = 20 mm and v0 = 20 m/s the transit time is t = x/v0 = 0.001 s
Transverse displacement y(20 mm) = 0.5 · 769.231 · (0.001)² ≈ 3.846e-4 m ≈ 0.385 mm.

Results
The droplet moves at an essentially constant velocity of 20 m/s in the +X direction while accelerating toward the negative electrode.
The trajectory is a smooth upward-opening parabola. It reaches a deflection of y = +0.387 mm after traveling 20 mm. This is well inside the 2 mm electrode gap.

Verification of results
Quantity Analytical QuickField (calculated)
X at flight end (t = 1 ms), mm 20.000 20.000
Vy at flight end (t = 1 ms), m/s 0.769 0.769
Deflection y at flight end (t = 1 ms, x = 20 mm), mm 0.385 0.387

Calculated charged-droplet trajectory

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