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Litz wire losses - QuickField simulation example

Litz wire is used to reduce winding losses at high frequency. Litz wire consists of 7 insulated transposed wires.

Engineering question

How to find litz wire inductor losses at 100 khz?

Answer
Set up an axisymmetric QuickField AC Magnetics problem for a Litz-wire inductor and evaluate losses at high frequency from computed field results.

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Typical applications
litz wire inductors, high-frequency coils, RF inductive components

Litz wire 100 kHz

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Simulation problem

Problem Type
Axisymmetric problem of AC magnetics.

Geometry
Litz wire losses Litz wire is used to reduce winding losses at high frequency. Litz wire consists of 7 insulated transposed wires. Core Solid wire sample Litz wire sample 5.8 mm Ø 4 mm

Given
Core permeability μ = 500,
Copper conductivity g=56 MS/m,
Current I=1 A (RMS).
Conductor cross-sectional area S=0.126 mm².
Frequency f=1 kHz.

Task
Compare electric losses in the winding with solid wire and with litz wire.

Solution
Each strand wire has its own label. The connection scheme is specified in external circuit file.

Results
Comparison of losses in solid wire and in litz wire.

Frequency [kHz] Solid wire losses [W] Litz wire losses [W]
0 0.09 0.09
50 0.24 0.13
100 0.66 0.25
200 1.8 0.66

litz wire eddies

* Reference: http://en.wikipedia.org/wiki/Litz_wire

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