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Permanent magnet gear wheels - QuickField simulation example

Magnetic gearboxes are used as an alternative to mechanical gearboxes. The transmitting torque of the magnetic gear is limited by the maximum power of the magnets.

Engineering question

How to calculate the transmitted static torque of permanent-magnet gear wheels as a function of their relative position?

Answer
Use LabelMover to solve magnetostatic models at successive angular positions and plot mechanical torque versus outer-wheel angle.

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Typical applications
magnetic gear couplings, contactless torque transmitters, permanent magnet gear systems

Permanent magnet gear wheels

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Simulation problem

Problem Type
Plane-parallel problem of DC magnetics.

Geometry
Permanent magnet gear wheels Static torque transmitted between permanent-magnet gear wheels versus their relative angular position, showing the periodic magnetic gearing characteristic. Rotor Stator Outer wheel S N S N

Axial length Lz = 50 mm.

Given
Coercive force of permanent magnets Hc = 800 kA/m.
Relative magnetic permeability of steel μ = 1000.

Task
Static torque transmitted between permanent-magnet gear wheels versus their relative angular position, showing the periodic magnetic gearing characteristic.

Solution
A series of magnetostatic problems for different positions of outer wheel is calculated. Measurement step is 2 degrees. LabelMover tool is used to automate calculations.

Results
Dependence of the mechanical torque on the outer wheel position.
Permanent magnet gear wheels

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