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Main >> Applications >> Sample problems

Plunger static characteristic - QuickField simulation example

Static pulling force of a DC electromagnetic plunger versus plunger position in a solenoid actuator with a movable ferromagnetic core and fixed coil current. Example is prepared by Olivier Colin as a part of the webinar QuickField analysis for Electromagnetic Plunger design.

Engineering question

How to find the plunger force as a function of position?

Answer
Generate DC-magnetic models for successive plunger positions with LabelMover and calculate the force at each position.

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Typical applications
electromagnetic plungers, solenoid actuators, linear magnetic drives

Electromagnetic plunger

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Simulation problem

Problem Type
Axisymmetric problem of DC magnetics.

Geometry
DC electromagnetic plunger Electromagnetic plunger works on AC current and consists of the coil with moveable core. Core position is controlled by the external spring. Winding Plunger Core Ø 12.5 mm 27.5 mm x

Given
Relative permeability of air and coil μ = 1;
Current density in the coil j = 6 A/mm²;
The B-H curve for the core and the plunger:

Task
Estimate the force acting on the plunger for different positions of the plunger.

Solution
A set of QuickField problems is automatically generated by the Label Mover tool.

Result
Force vs. plunger position dependency:


Magnetic flux density distribution in DC electromagnetic plunger.
DC electromagnetic plunger

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